Stainless Steel Fluted Panels: The Perfect Fusion of Architectural Aesthetics and Functionality
Table of Contents
In this article, we will discuss the characteristics, styles, applications and comparison with other materials to help you fully understand this amazing material.
What is Stainless Steel Fluted Panels ?
Definition
PVD fluted stainless steel panel is a kind of wavy plate made of stainless steel as the base material by special planing groove bending or stamping process. Originally used for the exterior decoration of industrial buildings, this material has gradually been introduced into civil architecture and interior design due to its excellent weather resistance and aesthetic appeal.
Materials and Processes
In the production process, the stainless steel ribbed panel is processed through several procedures. First of all, according to the demand, the surface of the plate can be treated in many ways, such as brushed, mirror polishing, PVD coating, etc. These surface treatments not only enhance the beauty of the plate, but also enhance its corrosion resistance and wear resistance. Subsequently, the regular raised structure is formed through precision grooving and bending equipment.
Specifications and Parameters
Custom fluted wall panels for hotel lobby are available in a wide range of specifications, with thicknesses typically ranging from 0.8 mm to 3.0 mm, crest heights ranging from 20 mm to 80 mm, and plate widths typically ranging from 300 mm to 1,200 mm. These parameters can be customized to meet the needs of specific projects to meet different design and functional requirements.
Stainless Steel Fluted Panels Styles
Regular Straight Panel
Regular straight panel is the most common style, whose peaks and valleys are arranged in a straight line, forming a regular wave shape. This style is easy to install and suitable for large area wall or column decoration. Its clean lines and uniform ripples can bring a modern and simple visual effect to the building or interior space.
Circular
Circular fluted panels (round fluted panels) are made by cold bending straight panels into an inner or outer curved shape by means of CNC roll-rounding equipment. his style is suitable for architectural structures that require smooth transitions, such as columns, curved walls or rotating staircases. Curved stainless steel ribbed panels not only fulfill the geometric needs of the building, but also add a soft and smooth visual sensation to the space.
Folded Geometry
The folded geometry style has a secondary stamping in the middle of the crest to create a folded corner. This design allows light and shadow to be cut twice, creating a unique visual effect. Folded Geometry is often used in art galleries, high-end commercial spaces, etc., adding a modern and artistic touch to the space.
Perforated Sound Absorption
Perforated sound absorption styles are laser perforated at the troughs of waves to create tiny holes. These holes can be combined with sound-absorbing materials to effectively reduce noise. This style is suitable for airports, stations, theaters and other locations where noise control is critical.
Double Sided Mirror
The Double Sided Mirror style is two pieces of mirror finish corrugated stainless steel panels laminated back to back with a cavity in between. This design not only realizes double-sided decorative effect, but also can be used to hide cables or ventilation ducts. Double-sided mirroring 3D textured metal wall cladding is often used in the facade or interior ceiling of commercial buildings, which can bring a unique visual sense of hierarchy to the space.
Skeleton Carving
Skeleton carving style forms various patterns such as auspicious clouds, water waves, and geometric pixels on the fluted panel through laser cutting technology. This style is not only decorative, but also adds artistic atmosphere to the space through light transmission effect. Skeleton carved fluted stainless steel feature wall is often used in museums, art centers and other cultural places, which can enhance the cultural connotation of the space.
Ultra High Reflective
Ultra High Reflective style is treated with mirror 8K polishing and nano-film treatment, which provides 92% reflectivity and anti-fingerprint properties. This style is suitable for luxury flagship stores, high-end hotels and other places, which can bring luxury and high-end visual effect to the space.
Comparison of Stainless Steel Fluted Panel with WPC and PVC
Material Comparison
- Stainless Steel: based on 304, 316L, it has high strength, high corrosion resistance and good weather resistance.
- WPC: mainly composed of wood powder and polyethylene (PE) or polypropylene (PP), it is a kind of composite material with the texture of wood and the weather resistance of plastic.
- PVC: mainly composed of PVC resin and calcium carbonate, it is lightweight, waterproof and fireproof.
Performance Comparison
- Fire Rating
- Stainless steel: Class A non-combustible, melting point up to 1400℃, suitable for places with very high requirements for fire protection.
- WPC: Grade B1 non-combustible, suitable for general buildings.
- PVC: B1/B2 grade, relatively weak fireproof performance.
- Outdoor Life
- Stainless steel: More than 50 years (316L can be used in coastal areas), with very high weather resistance.
- WPC: 10-15 years, need regular maintenance and anti-UV treatment.
- PVC: 5-8 years, easy to aging and discoloration.
- Impact Resistance
- Stainless steel: Tensile strength ≥520 MPa, high impact resistance.
- WPC: Medium impact resistance, easy to be brittle under low temperature.
- PVC: Low impact resistance, easy to be dented by heavy impact.
Maintenance and Environmental Protection
- Maintenance
- Stainless steel: can be cleaned with neutral detergent and soft cloth, low maintenance cost.
- WPC: requires regular paint touch-up and anti-corrosion treatment, high maintenance cost.
- PVC: easy to accumulate dust, need to rinse with high pressure water gun regularly.
- Environmental Protection
- Stainless steel: 100% recyclable, no volatile organic compound (VOC) emission.
- WPC: recyclable, but contains a small amount of adhesive, medium environmental performance.
- PVC: difficult to recycle, releases chlorine gas when burning, poor environmental performance.
Texture and Cost
- Texture
- Stainless steel: strong metallic texture, both cold and warm, suitable for modern and high-end design.
- WPC: with the warm texture of wood, suitable for natural style design.
- PVC: Plastic texture is light and fluffy, suitable for economic projects.
- Cost
- Stainless steel: 50-260USD/㎡, belongs to middle and high-end materials.
- WPC: 20-50USD/㎡, belongs to middle and low-end material.
- PVC: 10-30USD$/㎡, belongs to economic material.
Application of Stainless Steel Fluted Panel
Building Facade
For e.g., a coastal shopping center in Shenzhen adopts champagne gold wave plate to cover 80,000 ㎡ curtain wall, which can not only withstand the erosion of sea breeze and salt spray, but also form a golden surge at night through the LED light strip, becoming a new landmark of the city.
Interior Decoration
For e.g., the elevator hall of a luxury apartment in Shanghai uses black titanium mirrored pvd stainless steel ribbed panel with hidden light strips to create a sci-fi tunnel-like visual effect. A Michelin restaurant in Beijing uses straight panels with etched copper-green rust patterns as the backdrop, and the collision of warm lighting and cold metal adds a dramatic texture to the space.
Furniture and Fixtures
For e.g., the K11 Art Window in Guangzhou uses 3 mm thick mirror finish stainless steel fluted panels for interior decoration , laser hollowed out and lined with gradient acrylic, to create a sculpture by day and a light box by night as part of the city’s art scene.
Transportation and Municipal
For e.g., the Chongqing Metro Circle Line transfer channel adopts ultra-high reflective 3D embossed stainless steel wall covering as the ceiling, reflecting the LED point light source into a “starry sky”, which enhances the waiting experience of passengers. Shanghai Pudong Airport Terminal T3 uses perforated sound-absorbing Great Wall panels to effectively reduce the noise of airplanes during takeoff and landing, creating a comfortable waiting environment for passengers.
Old Renovation and Micro Renewal
For e.g., a 2 mm thick brushed bronze ribbed panel was used to wrap old brick columns in the historic district of Chengdu’s Wide and Narrow Alley, which retains the texture of gray bricks in western Sichuan and implanted modern metal vocabulary, becoming a popular background for tourists to take photos. An abandoned factory in Beijing’s 798 Art District uses red mirror stainless 3D wall panel cut into a 3-meter-high wave wall, with rusted old steel beams dialoguing with the new red mirrors, making it a popular backdrop for urban renewal photo exhibitions.
Conclusion
By comparing with WPC and PVC materials, we can see that PVD colored ribbed stainless steel board has significant advantages in weather resistance, impact resistance and environmental performance, etc. Despite its relatively high cost, it offers a high return on investment in high-end projects and places with high performance requirements.
JYF METAL, as a stainless steel supplier, offers a one-stop solution to its customers with its high quality products, excellent service and continuous innovation. Choosing JYF METAL is choosing a high-quality and sustainable lifestyle for the future. stainless steel fluted wall panel is not only a material, but also a pursuit of life aesthetics and a commitment to the future.
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